AI-based detection of pin tips and reference points eliminates the need for exact positioning of the test object. This enables the integration of pinOPTIX into automated production lines, including the use of robots for object positioning.
Inspection in narrow connector basketspinOPTIX is able to analyze pins in very tight connector baskets, even when there are only a few millimeters between the pin and the connector basket. This capability is crucial for the inspection of modern, miniaturized connectors.
Robust pin tip detectionAI-based pin tip detection makes the system robust against undefined geometries of the pin tip. This ensures reliable inspection even with variations in the pin tip shape.
High-precision measurementspinOPTIX achieves a standard deviation in the lateral direction of less than 10 µm. In the z-direction, a standard deviation of less than 30 µm is achieved. This high precision enables accurate measurements of pin positions, wobble circles and setting depths.
Optimized working range and depth of fieldThe highest resolution is achieved at a working distance of approx. 70 mm and a working range of 40x60 mm. The usable depth of field is approx. 15 mm. The usable depth of field range for qualitative AI-based analyses is slightly larger.
Depending on the size and geometry of the connector to be measured, the magnification, field of view and lighting can be precisely adjusted. This enables optimum detection of the connector geometry and highly accurate 3D reconstruction. The adjustment of the optical parameters ensures that even complex connector geometries are reliably captured.
Special holders and fixturesCustomized holders and fixtures can be developed for special connector shapes to ensure optimal positioning and fixation during the measurement process.
Customized integration into production linesOur systems can be custom designed for your production machine to enable seamless integration into existing production processes. This includes adapting the hardware, software and interfaces to the specific requirements of your production environment. Integration into the production line enables automated 3D inspection during operation.
Automated data acquisition and processingpinOPTIX can be coupled with automated data acquisition and processing systems to ensure efficient evaluation of 3D data. This enables the creation of inspection reports and the transfer of data to other systems.
AI-based qualitative analysisDepending on your quality requirements, we can train our AI for you to carry out the qualitative analyses relevant to you in parallel with the measurement, e.g. overmolding in the base area of the connector, burrs on the connector basket, etc.
AI-supported determination of measuring pointsDepending on your quality requirements, we can train our AI for you so that all the measuring points you require can be located reliably. The AI-supported analysis enables automated and robust measurement of components.
Customizable measurement protocolsThe measurement protocols can be adapted to the specific requirements of your quality control. This enables the creation of detailed inspection reports and the documentation of measurement resul
pinOPTIX enables precise pin measurement even in small, narrow connectors where conventional methods reach their limits. Robust automation ensures reliable and repeatable measurement that minimizes human error.
pinOPTIX offers an additional qualitative assessment of connectors that goes beyond pure pin measurement. This enables a comprehensive analysis of connector quality and the identification of potential problems.
pinOPTIX does not require precise alignment of the test object with the camera, which simplifies integration into production lines. This saves time and costs when setting up and operating the system.
