PCB-IntelliScan

Highest precision and efficiency in automated analysis of printed circuit boards

PCB-IntelliScan is a revolutionary inspection system specially developed for the precise and efficient detection and identification of components on printed circuit boards. In electronics manufacturing, where highest accuracy and reliability are crucial, PCB-IntelliScan sets new standards.

The importance of PCB-IntelliScan

PCB-IntelliScan revolutionizes the analysis of unknown PCBs, providing valuable information about their composition, capabilities and costs. Instead of pure quality control, PCB-IntelliScan is used for precise, automated component identification on previously unknown PCBs. This automated identification not only speeds up the analysis considerably, but also reduces manual effort. The precise recording and documentation of all components and their specific properties enables comprehensive automatic analysis. This enables companies to make well-founded decisions regarding composition, functionality and potential costs. The flexibility and adaptability of PCB-IntelliScan to a wide range of PCB layouts and analysis requirements ensures easy integration into existing component analysis processes. Possible areas of application include finding and identifying specific components for further use (2nd live) or for recycling, or identifying assemblies based on the existing components and their arrangement.

The technology behind PCB-IntelliScan

PCB-IntelliScan uses our innovative light field sensor for high-resolution imaging to capture images from multiple perspectives of PCBs. These images are used to create 3D models of the components. A specially trained artificial intelligence (AI) analyzes the captured data and identifies components, their properties and possible defects. PCB-IntelliScan's automated data capture and processing ensures seamless traceability and documentation.

Important technical features

Fast and robust evaluation using Multiview AI for inline applications

The multi-view AI enables PCBs to be analyzed quickly and reliably, even when high inspection speeds are required.

3D measurement of components on PCBs

PCB-IntelliScan can precisely measure the three-dimensional geometry of components on printed circuit boards. This additional information significantly increases the detection rate.

AI-based determination of component type, pin count, marking and manufacturer

The integrated AI is able to automatically recognize and classify different types of components. In addition, important information such as pin count, component markings and manufacturer data is recorded.

Package determination of PCB components

PCB-IntelliScan automatically determines the housing (package) of components based on type, pin arrangement and dimensions. This is particularly useful for identifying SMD components as well as transistors and ICs.

Identification of components on printed circuit boards

The system can identify components down to the Manufacturer Part Number (MPN). This enables complete traceability and a precise analysis of the composition of a PCB.

Automatic generation of parts lists

PCB-IntelliScan automatically generates bills of materials (BOM) based on the recognized components. This saves time and reduces the risk of errors when creating BOMs manually

Integration options / expansion options

Inspection of components on printed circuit boards (e.g. connectors)

PCB-IntelliScan is not limited to the identification of components, but can also inspect components such as connectors for defects. This enables comprehensive quality control of the entire PCB.

Automatic data processing

The recognized values can be automatically transferred to databases or other systems to ensure complete documentation and traceability. This reduces manual intervention and minimizes the risk of errors.

Recognition and interpretation of color codes

This function enables the detection and interpretation of color codes applied to electronic components or other objects. Color codes are often used to identify information such as resistance values, tolerances or other specifications.

Customized evaluation of parts lists

The generated parts lists can be evaluated on a customer-specific basis. This allows factors such as completeness, costs, CO2 footprint and material composition to be analyzed.

Components

Light Field Sensor HighRes

9 different perspectives with just one shot

Multiview Calibration

Camera calibration for highest precision

Multiview Depth Calculation

Extraction of highly precise depth information from multiview data

User Interfaces (UIs)

Transforming 3D and AI data into meaningful information

Multiview AI Model

Deep Learning models incorporating and leveraging data from multiple perspectives.

Multiview AI Data Curation

Optimal Training Data for Specialized Multiview AI Models

Multiview AI Training

Secure and cost-effective training of your AI models through a state-of-the-art server and optimized algorithms

Multiview Optical Character Recognition (OCR)

Automatically reads printed or engraved text and numbers on products, enhancing vision-based inspection quality.

Light Field Sensor HighRes

9 different perspectives with just one shot

Multiview Calibration

Camera calibration for highest precision

Multiview Depth Calculation

Extraction of highly precise depth information from multiview data

User Interfaces (UIs)

Transforming 3D and AI data into meaningful information

Multiview Optical Character Recognition (OCR)

Automatically reads printed or engraved text and numbers on products, enhancing vision-based inspection quality.

Multiview AI Model

Deep Learning models incorporating and leveraging data from multiple perspectives.

Multiview AI Data Curation

Optimal Training Data for Specialized Multiview AI Models

Multiview AI Training

Secure and cost-effective training of your AI models through a state-of-the-art server and optimized algorithms

Application Examples

EEScanner - Calculating the costs and carbon footprint of electronic circuit boards

A unique 3D machine vision application specially developed for the comprehensive analysis of electronic circuit boards.

Customer Benefits and ROI

Maximum time efficiency

Speed up your production processes with fast and precise component identification. PCB-IntelliScan significantly reduces inspection times so that all relevant analysis data is available to you in the shortest possible time.

Highest reliability

Count on consistent and reliable inspection results. Our technology minimizes errors and ensures consistently high quality PCB analysis.

AI-driven precision and efficiency

Benefit from the power of state-of-the-art Multiview AI technology for highly accurate and efficient PCB inspection. Our AI-driven algorithms detect even the smallest structures that are overlooked by conventional methods.

Improved traceability

The collected data can be used to automatically create comprehensive documentation of each PCB.

PCB-IntelliScan - Detecting and identifying parts on PCB boards