mediSCAN - Scan of transparent materials for foreign bodies in medical applications

Patient safety and regulatory requirements

In the manufacture of medical devices, defects and foreign bodies can have life-threatening consequences for patients. Pharmaceutical companies are therefore subject to a large number of strict regulations that require seamless quality control and detailed documentation.

Efficient and reliable control with mediSCAN

mediSCAN helps companies to efficiently fulfill all quality requirements and ensure continuous compliance with standards. This is achieved with the help of an innovative combination of highly specialized imaging systems for image generation and specially trained AI models for analyzing the captured images. The system is thus able to recognize and classify defects and foreign bodies of different sizes, shapes and material properties with the highest precision.

Production efficiency and product quality

Automated inspection by mediSCAN significantly speeds up the production process and reduces the need for manual inspection. This leads to a significant increase in efficiency and considerable cost savings for manufacturers. MediSCAN contributes to the continuous improvement of product quality through the precise detection, classification and documentation of defects and foreign bodies. Companies can quickly identify sources of defects, optimize production processes and thus maintain the purity and safety of their products at a consistently high level.

Important technical features

K|Lens Scanner Sensor-based design

The system is based on the state-of-the-art K|Lens Scanner Sensor, which enables precise and detailed detection of transparent objects. This technology ensures high resolution and depth of field, which are essential for detecting the smallest defects.

AI-supported analysis and intelligent pre- and post-processing

mediSCAN uses specially trained AI models to detect and classify defects and contaminants in real time. Intelligent pre- and post-processing techniques optimize the accuracy of the analysis.

Reliable detection of a wide range of contaminants

The system is able to detect a wide range of foreign bodies, regardless of their size, material or even transparency.

Detection of the smallest foreign bodies

Depending on the design and type of container, mediSCAN can reliably detect contaminants in the visible range (> 100 µm). This ensures comprehensive quality control and minimizes the risk of contaminati

High inspection speed for inline capability

Depending on the size of the objects, mediSCAN enables an inspection time of a few milliseconds. This allows the system to be integrated into existing production lines and ensures continuous quality control without interrupting production.

Intuitive GUI for setup and visual inspection

A user-friendly graphical user interface (GUI) allows easy setting of inspection parameters and quick visual verification of the system. This facilitates the operation and configuration of the system and enables efficient monitoring of the inspection process.

Complete documentation through image and data storage

The system creates complete documentation of the inspection results, including all captured images and associated analysis data. This enables complete traceability and documentation of production processes and facilitates compliance with legal regulations.

Integration options / expansion options

Inspection of different types of packaging

mediSCAN can be adapted for a wide variety of packaging types such as glass or plastic bottles, bags and other containers. This enables comprehensive quality control across the entire product range.

Adaptation to different defects

The mediSCAN algorithms quickly learn to detect new types of defects, contaminants or other anomalies in transparent liquids.

Individual adaptation to different designs

mediSCAN can be flexibly extended to include a variety of different types of a product in one model. The products can differ in size, material, packaging and other features. This enables the inspection of a wide variety of medical products without the need for complex conversions or adjustments.

Seamless integration

mediSCAN can be seamlessly integrated into the PLC (programmable logic controller) of the production machine. This enables automated control of the inspection process and efficient data transfer. Integration into the PLC enables mediSCAN to be incorporated into existing production processes

User-defined GUI modifications

The user interface (GUI) of mediSCAN can be customized to meet specific customer requirements. This enables intuitive operation and optimum adaptation to individual workflows. By customizing the GUI, specific customer requirements can be met.

Customer Benefits and ROI

Real-time inspection for uninterrupted production

mediSCAN enables inline inspection without slowing down your production. This ensures a continuous production flow and minimizes downtime.

High sensitivity for the smallest defects

mediSCAN can detect even the smallest defects that are overlooked by conventional methods. This ensures comprehensive quality control and minimizes the risk of contamination.

Comprehensive documentation for complete traceability

Get full tracking and reporting of inspection results. This enables complete documentation of your production processes and facilitates product traceability.

Improved production through advanced technology

Improve your production with advanced, continuous and high-precision inspection for defects and foreign objects. mediSCAN helps you meet the highest quality standards and increase customer satisfaction.

Contact us

Let’s talk about your project

Follow us!